When you want superior performance, implement a number of key cross functional metrics.
Gaining agreement on a set of metrics that genuinely track a projects cross functional performance is not a simple task. KPI’s are usually focussed on functional performance, whereas optimal performance requires that cross functional dependencies are reflected in the KPI’s put in place.
The standard response of functional management to such an idea is that if they cannot control a process, how can they be held accountable for its performance?
To get over this reasonable question requires that there is agreement across three domains, and collaboration around the tactical implementation of a processes improvement.
Let us use a reduction of Working Capital requirements as an example, requiring 4 steps.
Agreement on strategic objectives, and accompanying KPI’s.
The strategic objective becomes making the enterprise more resilient, and therefore able to adjust to unforeseen shocks. One of the strategies agreed is the reduction of Working capital. There are many parts that make up working capital, inventory being a major one in a manufacturing environment. As the joint objective is to make the enterprise more resilient, it is agreed that Inventory levels must be reduced.
Agreement on what ‘success’ looks like.
The absence of an outcome that signals success means that any improvement will do. There are numerous measures that can be applied, how much, when, what outcomes, compliance to standards, variation from the mean, and many others. In this case, a reduction of inventory levels by 15% without compromising customer service, is the agreed metric of success. Agreement across functions that this is a sensible measure will deliver the opportunity for cross functional alignment, and will contribute to delivering the strategic objective of resilience.
Agreeing on tactical diagnostics.
Tactical diagnostics are aimed at tracking and optimising the short term performance detail of the components of the agreed objective. Which parts of a project are working as expected, and which are not. You can make the changes in these on the run, experiment, learn, adjust. It is usually not necessary to have these on the high level dashboard, they are for the teams and individuals responsible for the execution of a strategy to determine the best way of doing them. What is critical at the tactical level, is that those involved clearly understand the wider objective, and their role in achieving it.
Application of the diagnostics.
As the old saying goes, ‘what gets measured, gets done’. In this case, to reduce inventory without compromising customer service, requires the co-ordination of many moving parts, some of which will need some sort of a scoreboard to track progress on the tactical improvements. For example, transparency of raw materials inventory and incoming delivery schedules to those doing production planning, matching production to real demand, improving forecast accuracy, managing DIFOT levels, levelling production flow between work stations, and many others. These should be made visual to the teams engaged in the work, at the place where the work gets done.
For all this to work, the KPI’s need to be simple, visual, apparent to everyone, and as far as possible dependently cross functional. In other words, build mutual KPI’s that reflect both sides of a challenge.
For example, stock availability and inventory levels. Generally those responsible for selling do some of the forecasting, so they always want inventory, manufactured yesterday, to be available when a customer needs it. As a result of uncertainty, they tend to over forecast to ensure stock availability when an order arrives. By contrast, Operations tends to like to do long runs of products to satisfy productivity KPI’s, so you end up running out of stock of the fast movers, while having too much stock of the slow lines.
The solution is to make the sales people responsible for inventory levels, and the operations people responsible for stock availability. In that way, they collaborate to achieve the optimum mix of production and inventory. This mutuality ensures functional collaboration at the tactical level, leading to making decisions for which they are jointly accountable.
You are in effect, forcing cross functional collaboration where it does not naturally exist in a traditional top down management model.
None of this is easy. If it was, everybody would be doing it. That is the reason you should be on this journey, it is hard, and so delivers competitive sustainability.
